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Shell and Qatar Petroleum move ahead with Ras Laffan petrochemical

Shell and QP plan $6.5 billion capital expenditure for the Ras Laffan petrochemical complex

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In 2011, Qatar Petroleum and Shell signed a Heads of Agreement for the Development of a World-scale petrochemicals Complex in in Ras Laffan Industrial City, Qatar

This agreement follows the conclusion of a joint feasibility study conducted by the partners, Qatar Petroleum and Shell.

With feedstock coming from natural gas projects in Qatar, the world-scale steam mixed cracker (ethane or methane) will be designed to produce:

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 - 1.1 million t/y of ethylene

 - 170,000 t/y of propylene

Then the olefin derivatives and other units will include:

 - 1.5 million t/y Mono-ethylene glycol (MEG) plant using Shell’s proprietary OMEGA (Only MEG Advantaged) technology using two trains of 750,000 t/y capacity each

 - 300,000 t/y linear alpha olefins (LAO) using Shell’s proprietary SHOP (Shell Higher Olefin Process)

 - 250,000 t/y oxo-alcohols

 - Other olefin derivatives.

 - Offsites and Utilities

 - Project Management Services

Technip, Linde, CB&I, KBR and Shaw in competition.

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The complex will produce cost-competitive petrochemicals products to be marketed primarily into Asian growth markets.

Qatar Petroleum will have an 80% equity interest in the project and Shell 20% since ExxonMobil withdrew from the project

Shell and QP are planning to release the Calls for Tenders in two phases, at the end of first half 2012 and at the end of second half 2012.

Technip from France, Linde from Germany and CB&I, KBR, and the Shaw Group from USA, are expected to bid for the different packages.

The contracts awards are expected in 2013.

Shell and Qatar Petroleum are targeting to complete the project and start commercial production in 2017.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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The $33 billion Kuwait refineries projects on the move again

KNPC to pre-qualify EPCs for CFP and NRP projects

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Expected on June 13th, the state-owned oil refiner Kuwait National Petroleum Co (KNPC) has decided to postpone to July 4th the dead line for the engineering companies to submit their expression of interest (EOI) for the calls for tenders to be issued for the multiple engineering, procurement and construction (EPC) contracts requested for the Clean Fuel Project (CFP) and New Refinery Project (NRP) projects.

These projects were on hold since 2008, these three weeks are to complete the bidders list.

Together these projects represent $33 billion capital expenditure, about $18 billion for CFP and $15 billion for NRP.

The CFP and NRP projects are intended to meet the new international standards of clean fuel emissions and to increase gasoline capacities in order to meet the local market demand.

KNPC Clean Fuel Project (CFP)

The CFP project would:

 - Involve building at least 30 units at Mina Abdulla and Mina al Ahmadi refineries

 - Produce 10 parts per million (ppm) of low sulphur diesel (<1%) and Euro IV gasoline

 - Provide additional fuel by-products

Following the CFP upgrade, the refining capacity of:

 - Mina al Ahmadi would drop to 346,000 b/d from 466,000 b/d now

 - Mina Abdulla would increase to 454,000 b/d from 270,000 b/d

As a result, the refining capacity following the CFP upgrade would come  to 800,000 b/d.

Since 2008, 37 reactors and vessels were ordered as long lead items, 30 of them were  received by the  company during this year as the manufacturing and delivery of such equipment takes along time.

The CFP will be tendered in three packages.

New Refinery Project (NRP)

The 4th refinery or  the New Refinery Project (NRP) in Zoor area, is one  of the largest strategic projects in the state of Kuwait as its capacity will be around 615,000b/d.

It that sense it will be one the largest refining plants in the Middle East.

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The NRP main objective is to  supply power generation plants in Kuwait with  environment friendly fuel and  provide an alternatives  for gas imports  and heavy fuel consumption.

It  will also  be capable of opening  new world  markets for Kuwait petroleum products.

Once the CFP and NRP are completed the refining capacity available to KNPC will rise to around 1,400.000 b/d from the actual 736,000 b/d.

The CFP and NRP projects complement each other and will lead to the  processing of  high quality petroleum products that will open new market outlets  across the world an enhance their competitive ability at those markets.

Designing and manufacturing of the reactors and separation vessel for the project were ordered as long lead items and manufactured.

In fact 36 reactors and 6 vessels have already been delivered  to the company in view of the fact that their manufacturing needs rather a long time.

KNPC has already received approval of the concerned agency to allocate the site in Zoor area for the NRP.

$300 million PMC contract for CFP and NRP 

With market needs increasing and the actual refineries aging, Kuwait seems now ready for decision with the preparation work being tendered in May.

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No less than 12 engineering companies had been pre-qualified for this preparation work, all of them will also bid for the CFP and NRP main packages.

In parallel 9 companies including AMEC, Fluor, Technip, Jacobs Engineering and WorleyParsons are bidding for the Project Management Consultancy (PMC) contract estimated around $300 million.

As its neighbors, Saudi Aramco and Qatar Petroleum, KNPC is moving from the Upstream centric NOC profile to the integrated Upstream-Downstream business model in order to reduce its reliance on barrels prices fluctuations.

According to the Kuwait News Agency (KUNA), KNPC is planning to complete the CFP and NRP projects by 2018 with an estimated capital expenditure about $33 billion.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Toyo Engineering to build the largest Polyethylene plant in Egypt

Ethydco selected Toyo and ENPPI for Alexandria PE

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The local Egyptian Ethylene and Derivatives Company (Ethydco) selected Toyo Engineering Company (Toyo) from Japan and the Egyptian Engineering for the Petroleum and Process Industries (ENPPI) company to build the largest polyethylene plant in Egypt.

With a capacity of 400,000 t/y of polyethylene, this greenfield unit is part of the petrochemical complex developed by Ethydco at Alexandria in the Ameriya District of in the north of Egypt.

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With $2 billion capital expenditure,  this Alexandria petrochemical complex project represent the first phase of the 20 years national Petrochemical Master Plan defined by the Egyptian Government.

The purpose of this Petrochemical Master Plan is to reduce the importations for petrochemical products and support the development of the Egyptian industry to meet the local needs.

The state-owned Egyptian Petroleum Holding Company (Echem) is leading the implementation of this Petrochemical Master Plan.

To support the Alexandria petrochemical complex project, Echem and the Sidi Kerir Petrochemical Company (Sidpec) created Ethydco as a joint venture.

This Alexandria petrochemical complex should include production units for:

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 - Ethylene

 - Butadiene

 - polyethylene

 - Dimethyl Ether (DME)

 - Derivatives

CB&I Lummus from The Netherlands provided the licenses for the Ethylene and the Butadiene units.

Ethydco also selected CB&I Lummus for the front end engineering and design (FEED).

Then in March 2012, Ethydco awarded the engineering, procurement and construction contract (EPC) to the tandem Toyo and ENPPI.

This Ethylene and Butadiene contract was estimated to $600 million capital expenditure and is expected to be completed in 2015 with the assistance of Maire Tecnimont from Italy for the project management consultancy (PMC) services.

The production units should a production capacity of:

 - 460,000 t/y of Ethylene

 - 20,000 t/y of Butadiene

Regarding the polyethylene plant, Ethydco bought the license from the German company Linde at the end of 2011.

Linde completed FEED based on Univation technology

From its Dresden office in Germany, Linde performed the FEED of the polyethylene unit based on the US Univation PDP technologies.

In parallel to its basic engineering and design contract, Linde prepared for Ethydco the invitation to bid (ITB) of the engineering, procurement and construction contract (EPC) for this polyethylene package.

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Ethydco proceeded with the call for tender on first half of 2012 and evaluated the technical and commercial offers on the second half of the same year.

In conclusion, Ethydco selected the consortium Toyo and ENPPI for the EPC contract of the Alexandria polyethylene project.

Toyo and ENPPI will execute the EPC contract of what shall become the largest polyethylene plant in Egypt on a lump sum turn key basis

ENPPI is an Egyptian state-owned company through the national oil company Egyptian General Petroleum Corporation (EGPC) having 97% of the shares.

Established in 1978, ENPPI provides engineering, procurement and construction services as well as project management consultancy (PMC).

Toyo will lead the consortium but the detailed design, the procurement of the equipment will be shared with ENPPI.

In parallel ENPPI has been awarded the project management of the Alexandria polyethylene project.

In order to maximize the local added of the project, Toyo and ENPPI will subcontract the project construction and commissioning to the local Petrojet.

With this $400 million contract, Toyo signs it sixth project won from Ethydco since created.

Scheduled to start commercial operation in 2015, the Ethydco Alexandria polyethylene project should take 28 months for execution, giving the opportunity to Toyo to consolidate its market leadership in the Egypt petrochemical industry.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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After awarding Upper Zakum Abu Dhabi moves on Umm al-Dalkh

Zadco to prepare call for tender on Umm al-Dalkh

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After awarding Upper Zakum EPC-2 contract to Petrofac, the Abu Dhabi Zakum Development Company (ZADCO) is preparing the invitation to bid (ITB) for the development of Umm al-Dalkh, offshore Abu Dhabi in the United Arab Emirates.

On April 11th, 2013,  ZADCO awarded the engineering, procurement and construction (EPC) contract for the second package (EPC-2) of the Upper Zakum (UZ750) field development to a consortium of Petrofac Emirates and Daewoo Shipbuilding and Marine Engineering (DSME) from South Korea.

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In this consortium Petrofac Emirates results from a joint venture between Petrofac from UK and the local Mubadala Petroleum (Mubadala) company.

Signed on the base of $3.79 billion capital expenditure, this EPC contract will provide Petrofac Emirates with $2.9 billion stake.

In February 2013, Petrofac had been given as the lowest bidder of a rebid organized for this package Upper Zakum EPC-2.

Since then ZADCO and its partners took some time to analyze in detail each offer as the top three bidders were so close.

Established in November 1977 to develop and operate the offshore field of Upper Zakum (UZ), ZADCO is a joint venture between:

 - Abu Dhabi National Oil Company (ADNOC) 60%, the operator

 - ExxonMobil Abu Dhabi Offshore Petroleum Company Ltd. (EMAD) 28% 

 - Japan Oil Development Company Ltd. (Jodco) 12%.

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Located 84 kilometers northwest offshore Abu Dhabi and 56 kilometers from the export terminal on Zirku Island, Upper Zakum is the second largest crude oil field in the Gulf and the fourth one in the world.

In the same offshore area ly the fields of Umm al-Dalkh and Satah.

Originally developed by the Umm al-Dalkh Development Company (UDECO), ADNOC decided in 1988 to merge this company with ZADCO to unitize the development process and the means of production.

Tebodin completed the FEED on Umm al-Dalkh EOR

Umm al-Dalkh is covering 168 square kilometers only 25 kilometers distance from Abu Dhabi shore.

Lying by 2,310 meters, the Umm al-Dalkh field is composed of two reservoirs.

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Discovered in 1969, Umm al-Dalkh
has been developed in connection with Upper Zakum, 66 kilometers further north on the way to the export terminal based on the Zirku Island.

Currently, the crude oil extracted from Umm al-Dalkh is transported to Upper Zakum through a 14-inch pipeline where both fields production is carried out to Zirku Island by a 42-inch pipeline.

In 2010, the Dutch engineering company Tebodin won a first contract to enhance the production of Umm al-Dalkh.

According to this contract, Tebodin provided engineering, procurement, construction management (EPCM) services to:

 - Modify existing facilities

 - Add a new control system

- Install electrical submersible pumps

 - Electrical panels

 - Subsea power supply cable from the central platform

Then Tebodin was awarded the front end engineering and design (FEED) for another enhanced oil recovery (EOR) expansion including:

 - Gas injection

 - Water cuts handling.

With this last project, ZADCO is targeting to increase capacity from the current 13,000 B:d to 20,000 b/d.

Tebodin completed the FEED so that ZADCO is now preparing the invitation to bid for the engineering, procurement and construction (EPC) contract.

ZADCO is expecting to receive the technical and commercial offers on the third quarter 2013 in order to make the final investment decision (FID) and award the EPC contract before the end of the year.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer
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Saudi Aramco to take over major infrastructures in Jizan Economic City

Saudi Aramco to develop Jizan Port and Power plant

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In order to ensure the development of the $7 billion Jizan refinery in the south of Saudi Arabia and its commercial operations expected to start in 2016, the Kingdom of Saudi Arabia has decided to concentrate in the hands of the national oil company, Saudi Aramco, the development of the essential infrastructures for the refinery operations such as the Port and the Power plant.

Because of its remote location from the crude oil producing areas, the Jizan refinery will need to be supplied in feedstock by tankers while the refined hydrocarbon products will be also exported by vessel to the global market.

Thus, the Port of Jizan must be developed on time to supply the 400,000 barrels per day (b/d) refinery.

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In the same way, this refinery will require 500 MW of electrical power that shall be connected and switched on before the refinery starts its operation.

Overall the Jizan Power Plant should have a capacity of 2,400 MW in order to supply the whole Jizan Economic City (JEC) project.

In addition, Saudi Aramco decided to combine the electrical power generation together with the crude oil gasification process that should provide feeders for the refinery.

Beyond the electrical power supply, the processes of the refinery and the power plant are closely connected through the gasification process.

Therefore, Saudi Aramco must develop the Port, the Power plant and the refinery in Jizan as one project with several units.

From the  front end engineering and design (FEED) performed by KBR, the refinery includes 11 packages out of which 8 have been awarded for the engineering, procurement and construction (EPC) phase by Saudi Aramco since November 2012:

 - Hydrocracker and diesel hydrotreater packages to Tecnicas Reunidas

 - Crude distillation and vacuum unit to SK Engineering

 - Naphtha and aromatics (benzene and paraxylene) units to JGC Corporation

 - Two tank farms packages to Petrofac Saudi Arabia

 - Sour water stripper unit and amine regeneration unit to Hyundai Arabia

 - Offsites and utilities packages to  Hitachi Plant Corporation

 - Marine terminal to Hanwha Engineering and Construction

 - Site preparation to Ali Al-Ajmi Group

Saudi Aramco calls for bid Jizan Gasification package

In the same way, the Power plant should require $4 billion capital expenditure and is designed around five EPC packages:

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 - Gasification plant

 - Combined Cycle Power Plant (CCPP)

 - Air Separation with hydrogen and oxygen production units

 - Sulfur recovery

 - Offsites and utilities

Among these packages, the most sensitive is the gasification plant as to condition the operations and performances of the combined cycle power plant and the refinery.

For this gasification plant, Saudi Aramco selected the Shell Integrated Gasification Combined Cycle (IGCC) technology.

This process combines hydrogen with crude oil, including heavy crude oil, to produce synthesis gas (syngas).

This syngas will then be fired in the combined cycle power plant as usual gas.

For this Jizan Gasification Plant, Saudi Aramco pre-qualified and have invited to bid (ITB) nine teams of companies:

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 - CB&I Lummus in Netherlands with Petrofac from UK

 - Daelim Industrial from South Korea

 - Foster Wheeler from Saudi Arabia with Hyundai Heavy Industries (HHI) from South Korea

 - GS Engineering and Construction from South Korea

 - JGC from Japan

 - KBR from Saudi Arabia with China Huanqiu Contracting and Engineering Corporation(HQCEC) from China

 - Saipem from Italy

 - Samsung Engineering from South Korea

In this competition the preference will be given to the companies having an experience in the gasification process and being able to meet Saudi Aramco requirements in term of local content.

In practice it means that some of the current standalone bidders will likely form consortium together to meet these expectations.

Regarding the air separation unit, Saudi Aramco made the decision to award it on build-own-and-operate contract basis.

Then for the sulfur recovery unit, Saudi Aramco transferred it from the refinery package to the power plant package as the performances of the desulfurization unit will be directly related to the gasification process.

With this new alignment of the most important projects of the Jizan Economic City (JEC), Saudi Aramco expect the start the Jizan Refinery Project, the Jizan IGCC and the Port of Jizan all together in the same time in 2016.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Petrobras, BG and Repsol-Sinopec Brazil to lease Carioca FPSO

Petrobras to send invitations to bid on Carioca FPSO

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Petrobras and its partners, BG Group (BG) and Repsol-Sinopec Brazil, are preparing the invitation to bid (ITB) to be sent to the charter companies for the lease of a floating, production, storage and offloading (FPSO) vessel at Carioca in the Santos Basin.

Originally the Carioca FPSO was due to be one of the eight replicate FPSOs currently under construction at Estaleiro Rio Grande shipyard owned by the Brazilian engineering company Engevix’s offshore branch Ecovix.

Instead, Petrobras, BG and Repsol-Sinopec Brazil have decided to lease the FPSO to be moored at the Carioca oil and gas field.

In Carioca, Petrobras and its partners, share the working interests such as:

 - Petrobras 45% is the operator

 - BG 30%

 - Repsol-Sinopec Brazil 25%

In this joint venture, Repsol-Sinopec Brazil results from an alliance signed in October 2010 where both companies Repsol from Spain and Sinopec from China agreed to cooperate in exploration and production projects offshore Brazil.

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In this alliance, Repsol sold 40% shares of its assets in Brazil to Sinopec and kept the operating role of the alliance.

Carioca was discovered in 2007 in the BM-S-9 concession, 273 kilometers south Rio de Janeiro and 275 kilometers east of San Paulo, by 2,140 meters of water depth.

The first exploratory wells appeared immediately prolific as the flow rates were exceeding the capacity of the testing equipment.

The following appraisal wells performed in 2011 and 2012, especially the Carioca Norte, confirmed the significant presence of light crude oil and raw natural gas making Carioca one of the largest discovery in the pre-salt area.

Lying by 5,576 meters of total depth, the appraisal campaign unveiled also a significant percentage of carbon dioxide with some uncertainty still about the exact amount of this carbon dioxide.

Then, and in similar way to the other pre-salt crude oil fields, Carioca contains raw natural gas in such quantity that it cannot be flared.

Petrobras to re-inject gas and carbon dioxide in Carioca

The monetization of this gas at such long distance from the shore and in ultra deep water remains a challenge for Petrobras due to the costs of the requested export pipeline.

In a first phase Petrobras, BG and Repsol will use the gas to power the FPSO and the gas left, including the carbone dioxide, will be simply re-injected in the reservoir.

In a second phase, when the natural gas will have run out, Petrobras is planning to import this natural gas from another FPSO such a Sapinhoa, the closest field, or Lula that should have the higher capacity for export, in order to continue to power the Carioca FPSO and to inject the left part of the gas.

In this context where there is still some uncertainty about the optimized process to operate Carioca because of the carbon dioxide content rate and because of the required flexibility to handle the associated gas, Petrobras and its partners have preferred to begin operations in Carioca with a leased FPSO instead of the original wholly owned vessel.

For the same reasons, this Carioca FPSO should have a smaller size as it should be designed to produce:

 - 100,000 barrels per day (b/d) of crude oil

 - 5 million cubic meters per day (cm/d) of natural gas

By comparison, the eight replicate FPSOs would have a capacity of 150,000 b/d of crude oil.

Petrobras is planning to issue the call for tender in May in expecting the quotations from the engineering companies in June for the lease contract.

Among the bidders, Petrobras and its partners qualified:

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 - BW Offshore

 - Camargo Correa

 - Modec

 - Odebrecht

 - OSX

 - Queiroz Galvao

 - SBM Offshore

 - Schahin

 - Teekay Offshore

 In order to avoid any further slippage in the projects execution, Petrobras is encouraging the Brazilian shipyards to team up with the foreign engineering companies.

These alliances should reduce the number of bidders.

Despite all the pending questions about the exact nature of the reservoir, Petrobras and its partners, BG and Repsol-Sinopec Brazil are targeting the final investment decision (FID) at the end of 2013 for commercial operations to start in second half 2016.

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CNOOC, Total and Tullow move on Uganda Kingfisher project

Kingfisher to lead Lake Albert and refinery projects

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After resolving tax and refinery disagreements between Tullow Oil plc (Tullow) from UK, Total from France, the China National Offshore Oil Corporation (CNOOC) from China and the Uganda Government, the Kingfisher project is ready to take off.

The Kingfisher project is to develop the previously called Block-3A located in the northwest of Uganda along the shores of Lake Albert.

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Discovered in 1938, the Albert Lake Rift Basin had been left unexplored during 60 years.

Tullow took first interests in Uganda in 2004 and performed the Kingfisher-1 discovery in the Block-3A in 2006.

Then Tullow acquired 100% interests of the Block-2 in 2007 and of the Block-1 in 2010.

Along this period of exploration, the estimation of the recoverable reserves were continuously revised upward to actually exceed 2 billion barrels of oil equivalent (boe) concentrating approximately 60% of all the Uganda reserves.

The development of these Blocks in the Albertine Rift Basin may require more than $15 billion capital expenditure on the top of which should be added all the costs of infrastructures to export and/or transport the oil and gas from this far remote area.

In this context, Tullow offered in 2011 to share interests with Total and CNOOC through a Sales and Purchase Agreement (SPA) that should leave each partner with 33% ownership of each blocks.

In 2012, the Uganda Government approved the farm-out agreement between Tullow and its partners where:

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 - Total holds 33% of the Block-1 and is the operator in partnership with Tullow and CNOOC

 - Tullow owns 33% of the Block-2 and is the operator in partnership with Total and CNOOC

 - CNOOC takes 33% of the Block-3A, renamed Kingfisher, and is the operator in partnership with Total and Tullow

In respect with the size and reserves of the three blocks the development capital expenditure of the three blocks should be split:

 - Block-1 $7 billion

 - Block-2 $4 billion

 - Block-3A $4 billion

Among these fields, Kingfisher (Block-3A) should be the first block to be developed under the lead of CNOOC.

Petrofac completed Kingfisher pre-FEED for CNOOC

In 2012, CNOOC awarded the pre-front end engineering and design (pre-FEED) to Petrofac from UK.

From this pre-FEED, CNOOC could organize the call for tender for the front end engineering and design (FEED) contract.

Currently CNOOCand its partners Tullow and Total are evaluating the technical and commercial offers submitted by:

 - Saipem from Italy

 - Wood Group from UK

 - WorleyParsons from Australia

Petrofac did not compete in the FEED as it wants to be listed for the engineering, procurement and construction (EPC) contract to be invited to bid (ITB) after the completion of the FEED work.

In respect with Kingfisher estimated reserves of 800 million boe, Petrofac could develop a comprehensive pre-FEED so that the FEED contract should cover:

 - Well pad design

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 - Flowlines and gathering system

 - Process scheme and production

 - Water injection

 - Water station

 - Central processing facility (CPF)

 - Tanks farm

 - Trucks loading facilities

 - Power generation

The central processing facility should be located at Buhuka.

In a first phase, this central processing facility should have a capacity of 20,000 barrels per day (b/d) that should be expanded to 40,000 b/d in a second phase.

In this first phase the crude oil will be exported through 85 kilometers pipeline to a greenfield refinery to be located in Hoima.

This refinery is subject to intensive discussions between Tullow, Total, CNOOC and Uganda Government as the companies would like to size it just to meet the domestic market while the Government aims at favoring the transformation in Uganda to export higher added value with refined products.

For instance they compromised on a 30,000 b/d capacity that should be expanded in the future to 60,000 b/d in respect with the domestic market demand.

In parallel, Tullow, Total and CNOOC are working on different alternatives of export pipelines:

 - 250 kilometers to Jinja

 - To Tanzania coast in turning around the Great Lakes

 - To Mombasa or Lamu on the Kenya coast

With the FEED contract to be awarded soon, CNOOC and its partners Tullow and Total expect Kingfisher (Block-3A)  and the Hoima refinery to start commercial operations in 2017.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Petronas moves forward on RAPID Petrochemicals despite delays

Petronas calls for tender RAPID Package 8 EPCC

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The Malaysia national oil company (NOC) Petronas has sent the invitation to bid (ITB) to the pre-qualified engineering companies for the Package 8 of the Refinery And Petrochemicals Integrated Development (RAPID) project despite the one year delay announced earlier.

With an estimated $20 billion capital expenditure, the RAPID project is the largest ever Petronas project downstream.

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This RAPID project is strategic for Malaysia as it will increase the local added value from the production of hydrocarbons and it will reduce the import of corresponding petrochemical products to supply its transformation industry.

This RAPID Refinery and integrated petrochemical complex should include 28 major production units in beginning with 300,000 b/d refinery.

To be located in Pengerang, Johor, in front of Singapore, this refinery should produce:

 - Euro 4 and Euro 5 standards gasoline and Diesel

 - Liquid Petroleum Gas (LPG)

 - Naphtha

With this  naphtha, the RAPID Refinery will feed the 3 million t/y steam cracker.

Then the RAPID Petrochemical complex will produce series of monomers and polymers such as:

 - Ethylene and polyethylene

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 - Propylene and polypropylene

 - C4 and C5 Olefins

 - Ethylene Oxide (EO)

 - Elastomers and Isobutanol

 - Bis-Phenol -A (BPA)

 - Surfactants

 - Lubricants additives

 - Aromatics

Pengerang LNG Terminal awarded to Dialog Group 

In 2012, the French engineeering company Technip, completed the front end engineering and design (FEED) of Petronas RAPID project in Pengerang, Johor.

Then to support the project Petronas signed several technology agreements with number of companies including:

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 - CB&I for the steam cracker Lummus technology to produce ethylene, butadiene, benzene, isobutylene, MBTE

 - Evonik for the production of 250,000 t/y of Hydrogen peroxide, 220,000 t/y of isononanol, 110,000 t/y of 1-butene

 - Itochu and PTT Global Chemical

 - Jacobs Leiden for three sulfur recovery units

 - Versalis for the production of synthetic rubber

After signing these technology agreements with CB&I, Evonik, Itochu, Jacobs and Versalis, Petronas is moving toward the engineering, procurement, construction and commissioning (EPCC) contracts.

Regarding the RAPID Package 8, the EPCC contract should include the:

 - Cumene unit

 - Phenol unit

 - Bis-Phenol-A (BPA) unit

This cumene unit is to produce phenol from benzene and propylene.

This phenol is one of the most common building blocks of the petrochemical industry for polyamides – nylons, polycarbonates and phenolic resins.

In parallel to the Rapid Refinery and Petrochemical complex, Petronas is planning in Pengerang a:

 - LNG Terminal and regasification project

 - Gas-Fired Power plant with 1300 MW capacity.

This Pengerang LNG Terminal project will receive liquefied natural gas (LNG) from Petronas offshore gas fields under development to supply the gas-fired power plant to provide feedstock for the petrochemical complex.

Petronas awarded the EPCC contract for the Pengerang LNG Terminal project to the local Dialog Group.

Regarding the gas-fired power plant, the consortium made of Alstom from France, Sumitomo from Japan and the local Mudajaya Group were pre-qualified and submitted on offer.

From engineering and licenses perspective, the Petronas RAPID integrated Refinery and Petrochemical complex is progressing according to plans with a start up planned in 2016.

While Petronas is planning to take the final investment decision (FID) in March 2014, the RAPID Petrochemical Complex may face one year delay to 2017 because of the local infrastructures taking more time than expected to be accommodated to receive such large project.

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QP and QAPCO prepare FEED for Ras Laffan Petrochemicals Project

Bechtel wins Ras Laffan Petrochemicals PMC contract

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The national oil company (NOC) Qatar Petroleum (QP) and the joint venture Qatar Petrochemical Company (QAPCO) selected the US-based engineering company Bechtel to provide project management consultancy (PMC) for the Ras Laffan Petrochemicals Project in Qatar.

In this partnership with QP, QAPCO is itself a 80/20 joint venture between Industrial Qatar (IQ) and the French major company Total.

Industrial Qatar was created to diversify Qatar activities with 70% stake hold by QP and the remaining 30% are publicly traded.

For this Ras Laffan Petrochemicals complex, QP and QAPCO share the working interests whereas:

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 - QP holds 80% and is the operator

 - QAPCO owns 20%

In respect with the QP cascade of shares across IQ and QAPCO, QP and its partners share the working interests in the Ras Laffan Petrochemicals complex, in such a way:

 - QP 91.2%

 - Total 4%

 - Publicly traded shares 4.8%

In February 2012, when QP and QAPCO signed a Heads of Agreement (HOA), they estimated the Ras Laffan Petrochemical complex to require $5.5 billion capital expenditure.

Since the feasibility study was completed, the project to be erected at the Ras Laffan Industrial City in the north of Qatar, is getting closer to $7.4 billion capital expenditure.

 This Ras Laffan Petrochemical project is part of Qatar strategy to diversify its activities beyond the export of natural gas and especially the liquefied natural gas (LNG) since the USA changed the game of the gas global market with the glut of the shale gas.

To support this strategy to expand its downstream sector, QP is engaged with Shell in a $6.4 billion Ras Laffan Olefins Projects renamed recently Shell Al-Karaana project.

Overall Qatar is planning to invest $25 billion capital expenditure in the petrochemical sector between 2013 and 2020.

QP and QAPCO to award Ras Laffan FEED in 2013

Designed to produce more than 3 million tonnes per year (t/y) with several packages to be placed for bid, QP and QAPCO awarded Bechtel the contract to provide supporting project management consultancy (PMC).

In addition Bechtel will help QP and QAPCO to select the technology licenses for the different production units:

 - Ethylene and polyethylene

 - Propylene and polypropylene

 - Butadiene

As soon as QP, QAPCO and Bechtel will have completed the technology licenses selection, they will move the project into the front end engineering and design (FEED) phase.

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In respect with the licenses required for this Ras Laffan Petrochemical complex, QP, QAPCO and Bechtel should invite to bid (ITB) the following companies:

 - CB&I Lummus from The Netherlands

 - Chiyoda from Japan

 - JGC from Japan

 - KBR from USA

 - Linde from Germany

 - Technip from France

For the development of this FEED work, the awarded company will have to consider the following main production units:

 - Ethylene unit with 1.4 million t/y capacity

 - High Density Polyethylene (HDPE) unit with 850,000 t/y capacity

 - Linear Low Density Polyethylene (LLDPE) unit with 430,000 t/y capacity

 - Polypropylene unit with 760,000 t/y capacity

 - Butadiene unit with 83,000 t/y capacity.

 To optimize operations with the maximum flexibility QP and QAPCO have opted during the conceptual study for a mixed cracker that will be able to use ethane or butane as feedstock.

With Bechtel support as PMC, QP and Total, through QAPCO, expect to award the FEED contract still in 2013, so that the engineering, procurement and construction (EPC) contracts should be awarded in 2014 or 2015 for a completion of the Ras Laffan Petrochemical Project in Qatar by 2018.

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Chevron intends to stay in the lead in Thailand with Ubon project

Chevron and partners pre-qualify contractors for Ubon

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The US super major Chevron and its partners, the Thailand national oil company PTT Exploration and Production Public Company Ltd (PTTEP), Hess from USA and Mitsui Oil (Mitsui) are currently running the pre-qualification process to select the contractors to be invited to bid (ITB) for the construction of the offshore platform for the Ubon project.

With a production in 2011 of 65,000 barrels per day (b/d) of crude oil and natural gas liquids (NGL) and 867 million cubic feet per day (cf/d) of natural gas, Chevron is the largest operating company in Thailand.

Since Chevron and PTTEP have managed to start the first shipments from the previous projects Platong 2 and Greater Bongkok South in the Pailin Basin , they decided to implement the full field development of their license area with the Ubon project located in the Block 12/27 of the Contract 4.

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In this Ubon project Chevron and its partners share the working interests in such a way:

 - Chevron 35% is the operator

 - PTTEP 45%

 - Hess 15%

 - Mitsui 5%

With a field of non-associated gas and rich of condensate, Ubon appears as one of the largest projects in the Gulf of Thailand.

Chevron opted for central processing platform and FSO

Technip completed the feasibility study to develop Ubon and proposed two scenario in respect with the high contend of NGL in the reservoir.

One scenario combined a floating, production, storage and offloading (FPSO) vessel with a wellhead platform.

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The second scenario tied up a central processing platform with a floating storage and offloading (FSO) vessel.

Finally Chevron and its partners PTTEP, Hess and Mitsui preferred the association of the central processing platform with the FSO to develop Ubon and pre-qualify contractors.

This Ubon central processing platform should have a capacity of 115 million cf/d of natural gas and should be able to host 140 people in its living quarter.

The topsides for Ubon are estimated to weight 6,000 tonnes, for a total weight of the platform of 20,000 tonnes.

On this base, the pre-qualification process for the Ubon central processing platform has been pretty large as it enlisted:

 - China Offshore Oil Engineering Company (COOEC) from China

 - Daewoo Shipbuilding and Marine Engineering (DSME) from South Korea

 - Hyundai Heavy Industries (HHI) from South Korea

 - Malaysia Marine Heavy Engineering (MMHE) from Malaysia

 - McDermott from USA

 - Saipem from Italy

 - Samsung Heavy Industries (SHI)

 - SMOE from Singapore

In parallel, Chevron and its partners are proceeding to the pre-qualification for the FSO to have a storage capacity of 700,000 barrels of condensate.

Most of the shipyards in Asia are lining up to apply for this FSO.

Chevron to award Ubon FEED contract on next quarter

Since Technip completed the feasibility study for Ubon Full Field Development project,  Chevron and its partners released the tender for the front end engineering and design (FEED) contract of the project to:

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 - Aker Solutions

 - EGD Consulting

 - Mustang from the Wood Group

 - Technip

 - WorleyParsons

Chevron and its partners PTTEP, Hess and Mitsui are planning to award the FEED contract for Ubon on third quarter 2013 in order to put the central processing platform and the FSO to come on stream offshore Thailand in 2017.

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One Day – One Country: Brazil

Brazil Key Projects and Highlights

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In 2012, Brazil and its flagshipPetróleo Brasileiro S.A. (Petrobras), had to face a reality regarding their capacity to deliver on time all the fleets of drilling ships, exploration and production floating units and services vessels in respect with the local content requirements.

Awarding contracts to shipyards not yet even built had started to rise questions since the accumulation of delays is directly affecting the oil and gas production and Petrobras balance sheet.

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In this context, Brazil had to find solutions to speed up the delivery of the infrastructures required to develop its upstream sector without breaching its local content strategy.

The first half 2013 gave the opportunity to Petrobras to try an alternative strategy in tendering leasing contracts for floating production, storage and offloading (FPSO) vessels where wholly owned FPSOs were  previously allocated.

To support this new leasing strategy, Petrobras is building partnership with the most important key players, such as SBM Offshore (SBM), Modec or BW Offshore.

In parallel, this first half 2013 has seen the emergence on the blocks of the first Brazilian independent oil company Queiroz Galvao Exploration & Production (QGEP).

In addition the Government opened the door to foreign investors in organizing the 11th round of licenses on new blocks offshore the northern coastline of Brazil.

This license round met a great success with the major companies such as Total, BG, BHP Billiton, BP, ExxonMobil, Chevron, Premier Oil, Cepsa, Chariot were battling to take their stake of the cake.

All these initiatives illustrate major changes in the Brazilian policy in giving the priority to the delivery on time of the exploration and production units and in accepting the idea that Petrobras cannot remain as the only actor of the Brazilian oil and gas development despite all its competences and resources, opening space for other players ready to go.  

Petrobras to lease FPSOs to secure 2017 oil targets

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The Brazil national oil company Petrobras signed with SBM Offshore (SBM) from The Netherlands two chartering contracts for floating production, storage and offloading (FPSO) vessels to substitute the P-66 and P-67 FPSOs currently in construction and planned for the Lula field.

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Toyo-Setal awarded ComperJ hydrogen facility EPC

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The national oil company (NOC)Petroleo Brasileiro SA (Petrobras), selected the joint venture Toyo-Setal Empreendimentos Ltda (Toyo-Setal) to design and build the new hydrogen facility for the integrated refinery and petrochemical Complexo Petroquimico do Rio de Janeiro, the so called ComperJ project.

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Petrobras, BG, Repsol-Sinopec to lease Carioca FPSO

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Petrobras and its partners, BG Group (BG) and Repsol-Sinopec Brazil, are preparing the invitation to bid (ITB) to be sent to the charter companies for the lease of a floating, production, storage and offloading (FPSO) vessel at Carioca in the Santos Basin.

 

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QGEP gauges two FPSO sizes for Atlanta heavy crude

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The first Brazilian independent oil company Queiroz Galvao Exploration & Production (QGEP) and its partners, OGX Petróleo e Gás Participações S.A (OGX) and Barra Energia do Brasil Petróleo e Gás Ltda (Barra Energia), are currently evaluating two different schemes to develop the offshore Block BS-4 and select the corresponding Atlanta FPSO.

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Petrobras, Sete and Keppel select electrical drilling rigs

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The Brazilian national oil company Petroleo Brasileiro SA (Petrobras), Sete Brazil Participaçoes SA (Sete) and its contractor Keppel Fels do Brazil SA (Keppel) have selected GE’s Power Conversion electrical solutions to power and propel the first series of six semisubmersible drilling rigs.

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One Day – One Country: Indonesia

Indonesia Key Projects and Business highlights

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Within the Asia-Pacific region, Indonesia popped up on the first half 2013 as one of the most dynamic country  with the major international oil companies (IOCs) BP, Chevron, Eni, GDF-Suez, Inpex, PTTEP, Shell and Total competing to speed up their projects in exploration and production.

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Concentrated on the upstream sector, the projects in Indonesia are most related to additional offshore platforms, floating, production, storage and offloading (FPSO) and floating liquefied natural gas (FLNG) vessels, and liquefied natural gas (LNG) plants expansion.

With offshore basins rich in natural gas, Indonesia intends to take advantage of the costs challenges in Australia to attract foreign investors.

The projects may be related to new discoveries as well as the expansion and revival of existing maturing oil and gas fields in drilling new wells and in deploying all the technics of the enhanced oil recovery (EOR).

In the light of the experiences made by some companies such as Chevron on the first half of 2013, the success of the development of the oil and gas  sector in Indonesia on the coming years will mostly depend on the stability of the local regulation, especially regarding the protection of the environment. 

BP selects bidders for Tangghu LNG FEED competition

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The International Oil Company (IOC) BP and its partners in the Tangguh Expansion Project are currently qualifying the engineering companies to be invited to bid (ITB)on the onshore Tangguh third LNG Train and the production platforms to be installed offshore the Irian Jaya District of the West Papua Province of Indonesia.

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Inpex and Shell to speed up Abadi FLNG project

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Inpex Corporation (Inpex)
 from Japan and the international oil company Shell signed two contracts in parallel for the front end engineering and design (FEED) of the Abadi floating liquefied natural gas (Abadi FLNG) project in the Masela Block, offshore Indonesia.

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PTTEP to replace Petronas in East Natuna Project

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On October 20th, 2012, the Director of the Oil and Gas at the Indonesian Ministry of Energy and Mineral resources confirmed that the Thai national oil company, PTTEP, has been selected to replace the leaving Malaysian Petronas from the partnership.

In the competition, to take the seat left by PetronasPTTEP passed the Kuwait Foreign Petroleum Exploration Company (KUFPEC) that had shown interest for this opportunity.

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Chevron qualified contractors to bid on Gendalo-Gehem

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Chevron had awarded the front end engineering and design (FEED) for the development of Gengalo – Gehem project to:

 - Technip Jakarta office in Indonesia and Houston office in Texas, USA, for the two large Floating Production Units (FPU) package

 - Worley Parsons Indonesia for the Subsea and Flowline system package.

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ENI and GDF-Suez combine Jangkrik FEED & EPC bids

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After the successfully appraisal of the Jangkrik natural gas discovery, Eni and  GDF-Suez intend to speed up the development of the  Muara Bakau PSC, Kutei Basin, East Kalimantan, Indonesia.

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One Day – One Country: Malaysia

Malaysia Key Projects and Business highlights

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 On the first half  2013, Malaysia confirmed the previous trends to become a key players of the Oil &  Gas and Petrochemical sector in Asia-Pacific region with Petrolian Nasional Bhd (Petronas) multiplying upstream and downstream initiatives with major international oil companies such as: Basf, ConocoPhillipsMurphy Oil Corporation (Murphy), Shell or Total.

With the third largest reserves of oil and gas in Asia after China and India, Malaysia realized in 2010 that it could become a net importer in the near future if new investments were not made in exploration and production to compensate the natural depletion of the existing fields.

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Malaysia offshore reserves are estimated to 10 billion of barrels oil equivalent (boe) from which only 3 billion boe are commercially identified.

In this context, the Malaysian Government published in 2010 the Economic Transformation Program (ETP) to list and promote the development of more than 105 marginal fields.

In 2011, the government improved its offer in reducing the taxes from 38% to 25% to the foreign companies investing in these marginal fields.

As a first result, the oil and gas production increased in Malaysia by 3% on first quarter 2013 over the same period last year to 1.69 million boe/d.

As many of these marginal fields contain higher sulfide and carbon dioxide, Petronas is encouraging the foreign companies to introduce new technologies and proposed them to share the risks in investing in these fields through the Risk Security Contracts scheme.

In parallel to its intensive upstream activities, Malaysia is also pushing forward the midstream sector with liquefied natural gas (LNG) import and regasification terminal projects and the $20 billion Refinery And Petrochemicals Integrated Development (RAPID) project.

In supporting multi-billion capital expenditure in the downstream sector, Malaysia intend to reduce its petrochemical  balance on import petrochemical products and to create thousands jobs since each $billion invested downstream opens three times more employment opportunities than in the upstream sector.

In this spirit, Malaysia is now pushing hard to increase the local content of all the greenfield projects.  

Murphy and Petronas to increase size of Block H FLNG

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The El Dorado, Arkansas-based, Murphy Oil Corporation (Murphy) and the Malaysian national oil company Petronas are revising upward the design of their floating liquefied natural gas (FLNG) vessel for the development of the Block H, offshore Sabah in Malaysia.

 

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Petronas calls for competitive FEED on Sepat project

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Since 2010, the national oil company (NOC)Petrolian Nasional Bhd (Petronas)
, has decided to put efforts to develop marginal fields offshore Malaysia.

Around the Malaysian peninsulaPetronas identified 106 marginal oil fields representing more than 580 million barrels of crude oil that it cannot ignore any longer.

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Petronas calls for tender RAPID Package 8 EPCC

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The Malaysia national oil company (NOC) Petronas has sent the invitation to bid (ITB) to the pre-qualified engineering companies for the Package 8 of the Refinery And Petrochemicals Integrated Development (RAPID) project despite the one year delay announced earlier.

With an estimated $20 billion capital expenditure, the RAPID project is the largest ever Petronas project downstream.

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Basf Petronas Chemicals invest $500 million in Gebeng

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The German chemical global leader Basf and the Malaysian Petronas Chemicals Group Berhad (Petronas) have decided to expand their joint venture Basf Petronas Chemicals (Basf-Petronas) with a world-scale integrated aroma ingredients complex at Gebeng, near Kuantan, on the east coast of the Malaysia peninsula.

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Malaysian RNZ wins FEED contract on Bardegg-2 

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The national oil company (NOC) Petronas selected the local engineering services provider RNZ Integrated (RNZ) to perform the front end engineering and design (FEED) of the Baram Delta Gas Gathering phase two (Bardegg-2) project on the Baronia field offshore Miri in the Sarawak province in Malaysia.

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Pertamina and ExxonMobil to build Indonesia Cepu Gas Plant

Tiung Biru and Jambaran gas fields reach FEED stage

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The super major ExxonMobil and the national oil company (NOC) Pertamina have agreed to prepare the call for tender for the front end engineering and design (FEED) work to develop the Tiung Biru and Jambaran gas fields at Cepu block across Central Java and East Java Provinces in Indonesia.

In February 2013, the Indonesian regulator SKK Migas approved the program of development (POD) submitted by ExxonMobil and Pertamina to move in production the gas and condensate reserves of the Tiung Biru and Jambaran fields.

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Prior to this formal approval process, ExxonMobil and Pertamina had signed in August 2011 a Heads Of Agreement (HOA) to unitize the development of the Tiung Biru and Jambaran gas fields since they were holding different working interests and operatorship roles in each field.

Tiung Biru does not belong to the Cepu Block and is 100% owned and operated by Pertamina.

Jambaran is fully part of the Cepu Block where ExxonMobil and its partners share the working interests so that:

 - ExxonMobil 45% is the operator

 - Pertamina 45% 

 - Central Java Government 10%

Despite these differences, the positions of the fields and the nature of the reservoirs, motivated ExxonMobil and Pertamina to unitize the Tiung Biru and Jambaran gas fields in order to optimize the project development and operations.

By this unitization agreement, Pertamina took the operator role for the project reaching now the FEED stage.

Pertamina and ExxonMobil to invest $3.3 billion in Cepu

According to the POD submitted to SKK Migas, representing the Indonesian Authorities, Pertamina and ExxonMobil are planning to spend $3.3 billion to develop the Tiung Biru and Jambaran gas fields.

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This investment will be split between:

 - $1.4 billion in capital expenditure

 - $1.9 billion in operations expenditure

These amounts are justified by the size of the reserves.

Holding 600 million barrels of crude oil, the Cepu Block is well known by the Banyu Urip major discovery contributing alone for 250 million barrels.

Beside these crude oil reserves, Jambaran concentrates the natural gas reserves in the Cepu Block.

Together with Tiung Biru standing just outside the Cepu Block, the unitized fields represent recoverable reserves of:

 - 1.2 trillion cubic feet (tcf) of natural gas

 - 18.6 million barrels of condensate

With these reserves Pertamina and ExxonMobil are planning a production for  gas and condensate from 2017 to 2035.

Since SKK Migas approved the POD, Pertamina and ExxonMobil prepared the invitation to bid (ITB) for the FEED contract to include:

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 - Onshore gas central processing facility (CPF)

 - Condensate export pipeline

 - Jetty with storage and offloading facility

The  gas should be exported through an existing pipeline operated by the state-owned Petrokimia Gresik company to buy the gas and supply fertilizer plants in East Java.

While the first production has been defined around 185 million cubic feet per day (cf/d), Pertamina and ExxonMobil are expecting further discoveries, so that the Cepu gas central processing facility should have a capacity from start of:

 - 300 to 350 million cubic feet per day (cf/d) of gas

 - 3,000 barrels per day (b/d) of condensate 

On this base, Pertamina and ExxonMobil have scheduled to award the FEED contract on third quarter 2013 in order to move into the engineering, procurement and construction (EPC) phase on second half 2014 for first shipment in 2017.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Oman Oil and IPIC evaluate bids on $6 billion Duqm Refinery Project

Oman Oil and IPIC to award Duqm Refinery FEED soon

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The national Oman Oil Company (Oman Oil or OOC) and the Abu Dhabi sovereign founds International Petroleum Investment Company (IPIC) are reaching the final evaluation stage of the commercial and technical bids submitted by international engineering companies to carry out the front end engineering and design (FEED) of the Duqm Refinery project in the center region of Oman.

In June 2012 Oman Oil and IPIC formed a 50/50 joint venture called Duqm Refinery and Petrochemical Industries Company (DRPIC) to support one of the largest project in the Sultanate of Oman.

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In a context of unrest in some North Africa and Middle-East countries, Oman is keen to ensure a sustainable economical development across all the country and especially in the regions with the less industries.

Located in the Al-Wusta Governorate on the west coast of the Sultanate along the Gulf of Oman, Duqm is so far living from a local fishing activity.

In selecting this small city to build a $6 billion capital expenditure refinery and petrochemical complex, Oman expects to balance its development between the north and the south in taking benefit on the lengthy treat on the Strait of Hormuz to export crude oil from the Gulf countries.

The Duqm Refinery project starts with accommodating a special economical zone (SEZ).

The refinery should have a capacity of 230,000 barrels per day (b/d) of crude oil.

This crude oil should be imported from the neighboring countries.

Only five bidders for Duqm Refinery FEED contract

The purpose is to produce refined products for the domestic market or export and to provide naphtha as feedstock for the petrochemical complex, to be added in a second phase.

Because of its intense trading activities to import crude oil and export refined products or even petrochemical products in the future, the Duqm refinery will be equipped with storage capacities among the largest in the world.

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In 2012, OOC and IPIC had awarded the project management consultancy (PMC) contract to Stone & Webster acquired since by Technip in France.

With the support of the PMC, Oman Oil and IPIC qualified eight engineering companies to be invited to bid (ITB) for the front end engineering and design (FEED) of the Duqm Refinery.

Out of these eight companies, five returned a tender.

The technical bids were submitted on the first half on the year while the commercial bids were following in August.

Since then this FEED contract for the Duqm Refinery should have been awarded, but the compatibility of these technical offers with the potential licenses to be selected in parallel is taking more time than expected. 

With this FEED contract to be sanctioned on early 2014 to one of the bidders, Oman Oil and IPIC must admit that the Duqm Refinery project should start commercial operations in 2018 at the earliest instead of 2017 as previously planned. 

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Kuwait pre-qualifies bidders for Mina Al-Ahmadi Refinery Fifth Train

AMEC completed FEED  on KNPC Refinery Fifth Train

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Kuwait National Petroleum Company (KNPC) has pre-qualified the engineering companies to be invited to bid (ITB) for the engineering, procurement and construction (EPC) contract of the fifth gas processing train to be added at the Mina Al-Ahmadi Refinery on the coast line of the Kuwait State.

This pre-qualification process of the engineering companies had been initiated in November 2012 with a submission date on January 2013.

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This short period of time left to potential bidders had left impression that Mina Al-Ahmadi Fifth Train project could move on fast track regardless the challenges of $35 billion capital expenditure to be engaged separately by KNPC through its giant Clean Fuel Project (CFP)and New Refinery Project (NRP).

But the new rules implemented by Kuwait Central Tenders Committee (CTC) affected all the projects regarding the tendering process lead time in perspective to improve clarity and facilitate projects sanctions to come into execution in following.

Located 45 kilometers south of Kuwait City along the Arabic Gulf, the Mina Al-Ahmadi (MAA) refinery started operations in 1949 with only 25,000 barrels per day (b/d) capacity.

Since then , KNPC took it over in 1980 and, as part of its mission to develop Kuwait capacities for the refining of crude oil and liquefaction of associated gases, KNPC proceeded to several expansions.

The next expansion of the Mina Al-Ahmadi refinery is now one of the major package of the $16 billion capital expenditure Clean Fuels Project.

In parallel to this CFP project to increase the refining capacities of crude oil, KNPC is also planning to add new gas processing facilities with the Mina Al-Ahmadi Fifth Train project.

KNPC selected eight bidders to build MAA Fifth Train

Since 1978, three trains are running at the MAA refinery for the liquefaction of petroleum gas (LPG).

With a total capacity of 1,680 million cubic feet per day (cf/d) these trains extract the propane, butane and gasoline from the sweet gas and condensate associated to the crude oil production. 

After building a fourth train, KNPC is now planning to add a fifth train.

In 2011, KNPC had awarded the front end engineering and design (FEED) contract to Amec together with the project management consultancy (PMC) contract for the construction of this fifth train.

According to this FEED work, the Mina Al-Ahmadi Fifth Train will include:

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 - Pre-treatment facility

 - Fractionation column

 - Gas treatment unit

 - Natural gas liquid (NGL) recovery unit

 - Refrigeration unit

 - Sour water stripper

 - Water treatment unit

 - Offsites and Utilities

 Estimated to require $1.5 billion capital expenditure, Mina Al-Ahmadi Fifth Train should have the capacity of:

 - 805 million cf/d of gas 

 - 106,000 b/d of liquid

KNPC and Amec pre-qualified eight engineering companies that should be invited to bid in 2014 in expecting the Mina Al-Ahmadi Fifth Train project to come on stream in 2017.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Oman Oil starts pre-qualification for Duqm Refinery-Petrochemical

Oman Oil Duqm Refinery nears FEED completion

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Duqm Refinery and Petrochemical Industries Corporation (DRPIC), a 50/50 joint venture between the wholly state-owned Oman Oil Company SAOC (OOC or Oman Oil) and International Petroleum Investment Company (IPIC) ,a sovereign fund of Abu Dhabi, is on the way to complete the front end engineering and design (FEED) work for its $ multi-billion project of integrated refinery and petrochemical complex to be built at Duqm, along the Arabian Sea coast, at the center of the Sultanate of Oman.

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As Abu Dhabi sovereign fund, IPIC is recycling oil and gas $ revenues into world-scale projects, preferably providing growth and stability to the Gulf Co-operation Council (GCC) region.

In that respect the Duqm Refinery and integrated petrochemical complex is a perfect target proposed by Oman Oil as it will contribute to Sultanate economical growth in the Al-Wusta Governorate, a region strategically located on the Gulf of Oman to save traffic across the sensitive Strait of Ormuz.

From its central position, Duqm will facilitate the export and import of hydrocarbon products in a region still underdeveloped compared with the north of the country.

The DRPIC joint venture was established in June 2012 by Oman Oil of IPIC.

On March 2014, Oman Oil and IPIC awarded the FEED contract and selected Technip to provide project management consultancy (PMC) for the Duqm Refinery and Petrochemical integrated complex project.

Oman Oil and IPIC pre-qualify Duqm Refinery EPCs

The Duqm Refinery and Petrochemical integrated complex project should be located in the dedicated Duqm Special Economic Zone (SEZ) on the Al-Wusta Governorate coast.

The crude oil to feed the Duqm refinery should be imported from the GCC countries.

Then the refined transportation fuels and the hydrocarbon products issued from the petrochemical complex should be partly consumed by Oman domestic market and partly exported, thus propelling Duqm as a major trading and storage hub in the Middle-East region. 

Because of its size, Oman Oil and IPIC has decided to build it up in two phases.

In a first phase, Oman Oil and IPIC will spend $6 billion capital expenditure to build the refinery.

In a second phase, the integrated petrochemical complex should require $9 billion investment.

Designed around 230,000 barrels per day (b/d) capacity the Duqm full conversion refinery should include a:

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 - Delayed coker

 - Hydrocracker

 - Hydrotreater

 - Liquid petroleum gas (LPG) treatment

 - Kerosene treatment

 - Sulphur recovery unit

The ground work is planned to start on early 2015 while Oman Oil and IPIC will send the invitation to bid (ITB) for the engineering, procurement and construction (EPC) contracts for the Duqm Refinery.

In the meantime Oman Oil and IPIC are proceeding to the pre-qualification of the engineering companies for this first phase.

Considering the qualified contractors to submit their tenders on second half 2015, Oman Oil and IPIC should award the EPC contracts on mid-2016 in order to start Duqm Refinery commercial operations by 2019.

For more information about oil and gas and petrochemical projects go to Project Smart Explorer

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BP and PLN gas agreement triggers Tangguh Expansion Project

BP to go for FEED on Indonesia Tangguh LNG Train-3

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The UK-based major company BP and its partners China National Offshore Oil Corporation Muturi Ltd (CNOOC), Mitsubishi-Inpex Berau BV (Mitsubishi-Inpex), Nippon Oil Exploration Berau Ltd ( Nippon Oil), KG Berau Petroleum Ltd (KG Berau) in joint venture with KG Wiriagar Petroleum Ltd (KG Wiriagar), Indonesia Natural Gas Resources Mutiri Inc. (Indonesia Natural Gas Resources) and Talisman Wiriagar Overseas Ltd (Talisman), have signed an agreement with the Indonesia national electrical utility company PT. PLN (Persero) for the supply of 1.5 million tonnes per year (t/y) of liquefied natural gas (LNG) out of the third LNG train planned in the Tangguh Expansion Project in the Papua Province of Indonesia.

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For Indonesia this agreement is critical as it will help to convert $10 billion transportation fuel into gas for the high speed diesel engines in trains, trucks and ships.

In addition it will produce the equivalent of $9 billion electricity revenues.

Valid until 2033, this agreement represents for BP and its partners 40% of the capacity of the third LNG train planned in Tangguh designed for a capacity of 3.8 million t/y of LNG.

BP had submitted this Tangguh Expansion Project to Indonesia Authorities as early as August 2012, but offshore gas production had to be built up to supply this Tangguh Train-3 and an agreement had to be found on the gas price.

BP Tangguh LNG Train-3 in competitive FEED

Expecting to execute the Tangguh Expansion Project on fast-track as soon as an agreement could signed, BP and its partners had decided from start to organize a competitive front end engineering and design (FEED).

With this concept, no bid is called for the award of the engineering, procurement and construction (EPC) contract, saving one year of time from FEED to full completion.

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But in this scenario, the teams in competition had to include local contractors associated with international engineering companies in order to guaranty the local Authorities the required local content.

In June 2013, BP and its partners qualified three consortia which could meet the minimum requirements to be invited to bid (ITB) for the competitive FEED of this onshore part of the Tangguh Expansion Project.

From these three teams, BP and its partners Mitsubishi-Inpex, CNOOC, Nippon Oil, KG Berau, Indonesia Natural Resources and Talisman, selected only two to perform Tangguh LNG train-3 FEED work.

The selected joint ventures of engineering companies and local contractors are expected to submit their basic design and recommendations for the EPC phase by end of 2014 in order to make the final investment decision (FID) and start the first shipment by 2018.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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Oman Oil in progress with Sohar Petrochemical complex project

Takamul to call for tender Sohar PTA and PET projects

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The joint venture Oman International Petrochemical Industry Company (OIPIC) between the State-owned companies Takamul Investment Company (Takamul), Oman Oil Company (OOC) and the South Korean LG Corporation (LG) is preparing the call for tender to invite engineering companies to bid for the engineering, procurement and construction (EPC) of a purified terephthalic acid (PTA) unit and a polyethylene terephthalate (PET) unit in the proposed petrochemical complex in Sohar.

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In December 2012, Oman Oil and LG established a joint venture to build a world-scale petrochemical complex in Sohar whereas the working interests were shared:

 - 70% Oman Oil the operator

 - 30% LG

This decision was a major step change in Oman strategy with an economy so far depending on oil and gas exploration, production and exportation.

Benchmarking Saudi Arabia, the Sultanate of Oman decided to reduce its reliance on oil and gas exportation in developing a petrochemical industry. 

Since the signature of the Oman Oil and LG joint venture in 2012, the first invitation to bid (ITB) were expected in 2013 but the project was moving slowly because of the lack of feedstock, leading to postpone the qualification process and the EPC contracts tendering.

With major upstream projects moving ahead, Oman Oil is now getting confident to built enough oil and gas production capacity to feed its Sohar petrochemical complex.

WorleyParsons won Sohar PTA – PET PMC contract

Established in 2006 as the Oman Oil downstream arm, Takamul  has been involved in Sohar Petrochemical complex project so that the working interests in OIPIC are actually distributed:

 - Takamul 20% the operator

 - Oman Oil 50%

 - LG 30%

In Sohar Petrochemical complex, Takamul and its partners prioritized the production of basic polymers in order to supply the domestic market with the fundamental materials to support the daily consumption in the Sultanate, such as plastic bottles, packaging, home plastic goods, polyester.

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In this perspective Takamul begins with the construction of:

 - Purified terephthalic acid (PTA) unit

 - Polyethylene terephthalate (PET) unit

 - Purified isophthalic acid (PIA) unit

Although the PIA is to be combined with the PTA to produce PET, this unit is very specific, thus is being developed separately from the PTA and PET units.

From the front end engineering and design (FEED) being completed, the Sohar Petrochemical complex should have the following production capacities:

 - 1.1 million tonnes per year (t/y) of PTA

 - 500,000 t/y of PET

 - 100,000 t/y of PIA

On the current estimations, the construction of Sohar PTA and PET production units should require $600 million capital expenditure.

With WorleyParsons appointed as project management consultant, Takamul, Oman Oil and LG are expecting to award the EPC contracts by the end of 2015 in order to start production by 2018.

For more information about oil and gas and petrochemical projects go to Project Smart Explorer

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Shell and Qatar Petroleum move ahead with Ras Laffan petrochemical

Shell and QP plan $6.5 billion capital expenditure for the Ras Laffan petrochemical complex

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In 2011, Qatar Petroleum and Shell signed a Heads of Agreement for the Development of a World-scale petrochemicals Complex in in Ras Laffan Industrial City, Qatar

This agreement follows the conclusion of a joint feasibility study conducted by the partners, Qatar Petroleum and Shell.

With feedstock coming from natural gas projects in Qatar, the world-scale steam mixed cracker (ethane or methane) will be designed to produce:

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 – 1.1 million t/y of ethylene

 – 170,000 t/y of propylene

Then the olefin derivatives and other units will include:

 – 1.5 million t/y Mono-ethylene glycol (MEG) plant using Shell’s proprietary OMEGA (Only MEG Advantaged) technology using two trains of 750,000 t/y capacity each

 – 300,000 t/y linear alpha olefins (LAO) using Shell’s proprietary SHOP (Shell Higher Olefin Process)

 – 250,000 t/y oxo-alcohols

 – Other olefin derivatives.

 – Offsites and Utilities

 – Project Management Services

Technip, Linde, CB&I, KBR and Shaw in competition.

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The complex will produce cost-competitive petrochemicals products to be marketed primarily into Asian growth markets.

Qatar Petroleum will have an 80% equity interest in the project and Shell 20% since ExxonMobil withdrew from the project

Shell and QP are planning to release the Calls for Tenders in two phases, at the end of first half 2012 and at the end of second half 2012.

Technip from France, Linde from Germany and CB&I, KBR, and the Shaw Group from USA, are expected to bid for the different packages.

The contracts awards are expected in 2013.

Shell and Qatar Petroleum are targeting to complete the project and start commercial production in 2017.

For more information and data about oil and gas and petrochemical projects go to Project Smart Explorer

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The post Shell and Qatar Petroleum move ahead with Ras Laffan petrochemical appeared first on 2B1stconsulting.

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